Stainless Steel Corrugated Braking Resistor

Stainless Steel Corrugated Braking Resistor

Stainless Steel Corrugated Braking Resistor adopts a unique corrugated structure to greatly improve heat dissipation capacity, with higher power density and smaller equipment volume. Made of stainless steel, it features oxidation resistance, corrosion resistance and high temperature resistance, avoiding burnout and withstanding frequent braking impact to adapt to complex working conditions.
Compared with ordinary resistors, it has excellent thermal stability, no thermal deformation, and superior anti-vibration performance, suitable for vibrating equipment. It can quickly consume motor regenerative electric energy and effectively avoid frequency converter overvoltage alarm and shutdown. With firm structure, low maintenance workload and longer comprehensive service life, it shows prominent advantages in heavy-load and high-frequency braking scenarios, reducing equipment failure probability and improving the operation stability of the entire control system.
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Products Description

 

Stainless Steel Corrugated Braking Resistor uses stainless steel corrugated resistance strips as the core heating element. The corrugated structure increases the heat dissipation area, adapting to the energy consumption braking scenarios of frequency converters and servo systems. It can operate stably in the temperature range of -40℃ to 450℃, with strong impact load resistance to withstand short-term large current impact. It has a compact overall structure and good protection performance, free from oxidation and rust. It achieves higher heat dissipation efficiency and faster thermal response speed than traditional wire-wound resistors. Widely used in cranes, elevators, rail transit, fans and water pumps, it consumes motor regenerative feedback electric energy, suppresses overvoltage and protects the drive system.

 

 

Product Advantages

 

Stainless Steel Corrugated Braking Resistor

Strong Impact Resistance

It can withstand short-term large current impact loads and bear high-power energy consumption in a short time without component damage or performance attenuation.

Efficient Heat Dissipation

The corrugated structure greatly expands the heat dissipation contact area with smooth air circulation, enabling rapid heat dissipation to avoid local heat accumulation.

Stable Structure

Adopting integrated rigid structure design, it has excellent anti-vibration and anti-deformation capabilities, adapting to complex industrial working conditions with severe vibration.

Wide Adaptability

It can be matched with various mainstream variable frequency transmission systems, realizing rapid installation and adaptation without major modification of the original electrical circuit.

Long Service Life

The core heating components are made of oxidation-resistant stainless steel, which is not easy to rust and break after long-term high-temperature operation, ensuring a longer overall service life.

 

Application Scope

 

1

Hoisting Equipment: Suitable for the variable frequency transmission system of cranes and overhead travelling cranes, it ensures stable braking safety during heavy object lowering.

2

Rail Transit: Applied to the traction transmission system of urban rail and tram vehicles, it absorbs regenerative electric energy generated during vehicle deceleration and protects traction components.

3

New Energy Field: Adaptable to pitch control and energy storage converter systems of wind power and photovoltaic equipment, it provides a reliable path for equipment overvoltage protection and energy consumption discharge.

 

Product Image

 

Stainless Steel Corrugated Braking Resistor
Stainless Steel Corrugated Braking Resistor

 

Process Technology

 

Corrugation Forming

Adopting integrated stamping forming technology to manufacture corrugated structures, it ensures uniform texture of heating strips and stable heat dissipation area.

01

Surface Passivation

Stainless steel heating components are treated with special passivation technology to improve surface oxidation resistance and avoid rusting during long-term high-temperature use.

02

Insulation Encapsulation

The core live parts adopt high-strength insulation encapsulation technology to isolate dust and humid moisture and prevent creepage and short circuit faults.

03

Welding Reinforcement

The component connecting parts are reinforced by high-temperature fusion welding technology, avoiding virtual welding and falling off faults under long-term on-off impact.

04

 

Maintenance Methods

 

01/

Clean the dust and sundries accumulated on the resistor surface regularly to prevent dust accumulation from blocking corrugated gaps and affecting heat dissipation.

02/

Regularly check the fastening state of each wiring terminal to avoid terminal loosening caused by long-term thermal expansion and contraction and subsequent poor contact.

03/

Conduct insulation performance verification regularly to ensure insulation indicators are within the safe range and guarantee power consumption safety.

04/

Check the appearance of stainless steel corrugated strips during daily inspection, and deal with local deformation and corrosion in a timely manner.

FAQ

 

Q: How to solve the excessive resistance deviation of Stainless Steel Corrugated Braking Resistor?

A: Stop using the equipment, check whether there is local open circuit in the internal heating strip, and replace the damaged parts to restore performance.

Q: What causes frequent protection triggering of Stainless Steel Corrugated Braking Resistor?

A: Confirm whether the actual impact load exceeds the rated range of the equipment, and adjust the system braking logic to reduce protection triggering.

 

Factory Environment

 

Stainless Steel Corrugated Braking Resistor
Stainless Steel Corrugated Braking Resistor

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